THERMAL MAPPING SERVICES

At BPV, we provide comprehensive thermal mapping services to monitor temperature and humidity in pharmaceutical warehouses and other storage facilities. We provide guideline-referenced and GxP-compliant implementation of temperature mapping as part of Good Manufacturing Practice (GMP).

Our temperature mapping services ensure that fluctuations in temperature and humidity are prevented, safeguarding product quality in your facilities. Temperature and humidity can significantly impact both raw materials on the manufacturing floor and finished goods in your warehouse, making it essential to have reliable monitoring and control measures in place.

Our experienced team utilises proven and reliable data loggers, thermocouples, and probes to continuously map temperatures across all areas of your storage facilities. This allows our team to identify potential hot spots and cold spots to ensure conditions stay within validated ranges as per your requirements and specifications.

If you’re in need of thermal mapping services, get in touch with us today to discuss your specific needs with a friendly member of our team, or to request a quote.

What is Thermal Mapping?

Thermal mapping evaluates the temperature distribution within a controlled environment by strategically placing temperature sensors around the room to identify potential hot or cold spots. It ensures that temperature sensitive products are stored within the required temperature range, maintaining their integrity, safety, and legal compliance.

The Purpose of Thermal Mapping Services

Maintaining proper storage conditions is critical. Regular temperature mapping services provide documented evidence that storage areas are suitable for temperature-sensitive products like vaccines, viral vectors, and biologics. This also helps inform the ideal locations for permanent monitoring devices in accordance with regulations.

Our thermal mapping expertise gives you the confidence to maintain quality and mitigate risks. We also provide season-based temperature studies during the winter and summer seasons.

Thermal Mapping Services for Your Business

Our comprehensive thermal mapping services can include:

On-site facility surveys
Writing and executing mapping protocols
Door opening and power failure tests
Transport monitoring
Statistical reports including data illustrations and analysis

Our services are essential for businesses operating in highly regulated environments such as pharmaceuticals, biotechnology, healthcare, medical device manufacturing, and food production. If your operations rely on precise temperature control to meet compliance standards or ensure product safety, professional thermal mapping is critical to your business.

To ensure your temperature-controlled processes meet industry and regulatory requirements, contact us today. Our expert team is ready to support your thermal mapping and validation needs.

BPV offers Thermal mapping Services for your pharmaceutical facility. We use data-loggers, thermocouples and probes to avoid fluctuations in controlled temperature environment

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Benefits of Thermal Mapping

Product Integrity and Safety

Thermal mapping helps identify temperature inconsistencies that could lead to spoilage, degradation, or contamination of temperature sensitive products. Ensuring products are kept within optimal temperature ranges helps to maintain their effectiveness and safety.

Energy Efficiency

Thermal mapping can pinpoint areas of excessive energy consumption and heat loss within buildings. By identifying and addressing these inefficiencies, businesses can implement energy management strategies to optimise their energy consumption.

Legal Compliance

Many industries, such as pharmaceuticals, food safety, and healthcare, have strict temperature control regulations. Thermal mapping provides documented evidence to confirm these requirements have been met.

Thermal Mapping Requirements

IQOQPQ Testing Protocols

IQOQPQ testing protocols are structured validation stages used to verify that thermal mapping equipment and processes operate consistently within defined specifications.

Industries and Applications

BPV provides temperature mapping services for the following facilities:

Storage facilities
Freezers
Chillers
Incubators
Stability chambers
Cold rooms
Controlled rooms
Drying ovens
Warehouses

We can also reliably trace products through the cold chain from manufacturing to distribution by leveraging data loggers and real-time monitoring.

Whether installing new units or validating existing ones, BPV provides GxP-compliant thermal mapping services. Ensure that your temperature-sensitive products remain within their specified ranges with our comprehensive temperature mapping services.

Contact BPV Limited today for reliable and compliant thermal mapping services tailored to your pharmaceutical manufacturing needs.

How We Conduct Thermal Mapping Validation

Discussing Your Thermal Mapping Project

We begin by consulting with you to fully understand your thermal mapping requirements, project scope, and regulatory expectations.

Thermal Testing Quotation

Based on the initial discussion, we provide a detailed, tailored quotation outlining all testing activities, equipment, and associated costs.

Site Visit

Our engineers conduct a site visit to assess environmental conditions, confirm access and logistics, and ensure all preparations are in place.

Thermal Mapping Sensor Installation

We strategically install calibrated temperature and humidity sensors in accordance with regulatory guidelines and your specific protocols.

Reporting

After completing our data analysis, we issue a comprehensive validation report including temperature profiles, deviations, and full compliance documentation.

How To Arrange Our Thermal Mapping Services

Arranging our thermal mapping services is an easy and straightforward process tailored to meet your regulatory and operational needs. Our expert team is here to guide you through each step, from project scoping to execution. We work closely with you to ensure full compliance, data integrity, and time efficiency.

To take advantage of our team’s expertise in thermal mapping, contact our friendly team to schedule a consultation to define your scope, timelines, and deliverables based on your business and regulatory objectives.

Why Choose BPV?

Bio Products Validation Ltd (BPV) was established to offer the best level of validation services within the UK and Ireland life science industry. With a dedicated team of validation engineers and consultants, BPV’s team has provided services to the life science industry since 2005. Thermal mapping is one of our specialist areas, led by our subject matter expert (SME) who has extensive experience of testing in this area.

As a company, our engineers have over 100 years of combined experience working on a variety of validation projects, small and large, across the pharmaceutical and life science sectors.

We understand that every company’s needs are different, so we will work with you to achieve your desired goals and outcomes efficiently.

Our experienced validation engineers can reduce your project timelines and overall costs by streamlining your processes and we can quickly scale our resources to meet your changing demands. BPV is a trusted name in the industry; our team is fully versed in cGMP and GxP regulations and boasts an unwavering commitment to excellence and customer satisfaction which truly sets us apart.

What industries does BPV Limited serve?

We serve clients in pharmaceuticals, biotechnology, medical devices, healthcare, and life sciences manufacturing.

Where is BPV Limited based?

We are headquartered in the UK, with services available throughout the UK and across the EU.

Does BPV offer field-based validation services?

Our engineers travel to client sites across the UK and EU for on-site validation.

Does BPV provide documentation support?

According to your preferences, we can deliver full validation documentation, including protocols, reports, risk assessments, and SOPs.

Can BPV handle multi-site validation projects?

We have the capacity and experience to manage multi-site and cross-border validation projects.

What sets BPV apart from other validation companies?

What truly sets us apart is our ability to work innovatively with our clients and go above and beyond to solve our clients’ problems. We do not only identify areas requiring improvement, but we use our engineering knowledge and experience to offer effective solutions to those areas. As standard, we offer a tailored, SME-led approach, fast turnaround times, and full regulatory compliance.